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self-organisation

Self-organisation and agile working: responsibility where the work is

Self-organisation, agile and Lean: no contradiction

Agile methods and Lean share the same root: short cycles, visible work, fast learning from deviations, responsibility within the team. A Kanban board in software development is a shop floor board for knowledge work. A daily stand-up is a stand-up meeting. A retrospective is a continuous improvement (CIP) cycle. Anyone who knows Lean already knows half of the agile methods, just under different names.

The difference lies in the degree of self-organisation. Lean works with standards that the team follows and improves; agile working additionally hands planning and part of the decision-making to the team. Self-organised teams decide for themselves, within a clear framework, on sequence, distribution and approach, and they carry the responsibility for the result. This requires the framework to be clear: goals, boundaries, key figures, escalation paths.

Agile leadership then means setting and holding this framework instead of taking individual decisions. For many managers this is the biggest adjustment, and without support the introduction usually fails exactly there, not with the teams. New Work, as an umbrella term for new ways of working, from flexible working hours to participation in decisions, makes sense for plants when it starts with the work itself and not with the office furniture.

High-output food production line with stainless steel equipment and hygiene clothing

Sound familiar?

In plants, agility is often a loaded word, because it comes from the software world and sounds like chaos.

01

Every decision goes through the foreman or production management. The teams wait, and leadership is the bottleneck.

02

An agile transformation was launched in development or IT. In production and administration, people wonder what it has to do with them.

03

Group work was introduced years ago. Today there are group spokespersons without a mandate and group meetings without results.

04

Young skilled workers expect a say and flexible ways of working. The plant offers a shift schedule and instructions. The staff turnover shows it.

05

Scrum boards and daily stand-ups were introduced without anything changing in terms of responsibility and decisions.

Lucyna Gorges on a gemba walk with plant management on a gallery above the production floor

How I work

Introducing self-organisation is a change project with Lean tools and an agile mindset.

  • Determine the maturity level

    Where do the teams stand today, and where does leadership stand? My Maturity Check shows how much self-organisation the organisation can currently sustain.

  • Define the framework

    Together with the managing director and plant management: which decisions go to the teams, which stay at the top, which key figures apply, how is escalation handled? Without a clear framework, self-organisation turns into arbitrariness.

  • Develop a level model

    For your plant: which responsibility does a team take on at which level, and what does it need in terms of knowledge, tools and time?

  • Start pilot teams

    One or two teams that want to. Team development, clarification of roles, board and regular meetings, training in planning and problem-solving. I support the first weeks closely.

  • Support the managers

    Foremen and department heads learn to set the framework instead of taking decisions. This is usually the harder part, and here I work with training and coaching.

  • Roll out in stages

    After the pilot, the next teams follow, each at its own pace, with regular maturity assessments.

What you get

Teams that take responsibility, and managers who let them:

  • Maturity assessment of the teams and of leadership as the starting point.

  • Framework for self-organisation: decision rights, key figures, escalation paths, boundaries.

  • Level model for your teams with clear criteria for each level.

  • Pilot teams with roles, board, regular meetings and training, supported during the start-up phase.

  • Managers who are trained and coached in agile leadership.

  • Roll-out plan and maturity reviews for the remaining teams.

Intro call

Book your call now: 45 minutes, no obligation.

You describe your starting point, I tell you openly whether and how I can help.

Lucyna Gorges, lean and change consultant, XLG SWISS

Frequently asked questions

Self-organisation and agile working: typical questions

What is self-organisation?

Self-organisation means that a team decides for itself, within a clearly defined framework, how it organises its work: sequence, distribution, approach, improvement, and in part also planning and staff deployment. The framework is set by leadership and covers goals, boundaries, key figures and escalation paths. Self-organisation is not the absence of leadership but a different form of it: leadership sets and holds the framework instead of taking individual decisions. In production, group work is the best-known form; in administration, it is teams that manage their own work with Kanban boards and regular meetings.

What is agile working?

Agile working means planning, implementing, checking and adjusting in short cycles instead of planning far ahead and delivering at the end. The work is visible to everyone, for example on a board, teams largely organise themselves, and deviations are treated as learning opportunities. Well-known methods are Scrum, Kanban and retrospectives. Originally from software development, the mindset can be transferred to any work in which requirements change and learning matters. Agile working shares the short cycles and visible work with Lean; it goes one step further in self-organisation.

What is New Work?

New Work is an umbrella term for ways of working that give people more self-determination, meaning and participation: flexible working hours and locations, flat hierarchies, participation in decisions, self-organisation, work on meaningful tasks. The term is often associated with office environments and working from home, which is of little help to plants. For manufacturing companies, New Work becomes relevant when it starts with the work itself: teams that manage their own area, a say in shift planning and improvement, development opportunities for skilled workers. This makes a plant more attractive without needing a table football game in the canteen.

What does an Agile Coach do?

An Agile Coach supports teams and managers in introducing agile ways of working. They teach methods such as Kanban, retrospectives or Scrum, facilitate the first cycles, help the team find its own rules and work with the managers on their new role as framework-setters. Unlike a consultant, they do not implement themselves but enable the team to do it, and they withdraw as soon as it is running. As an agile coach for manufacturing companies, I combine this with Lean tools and the reality of shift operations, takt and standards.

When does agile fit, and when does Lean?

Lean fits where work is repeatable and standards secure the flow: manufacturing, assembly, order processing. Agile fits where requirements change and solutions only emerge along the way: development, projects, digitalisation, customer service with many special cases. Most plants need both, in different places. Manufacturing works with standards and shop floor management, the project team for the new line works with Kanban and retrospectives, and both meet in the mindset: visible work, short cycles, responsibility within the team. I recommend not choosing between the approaches but finding the right balance of standard and self-organisation for each area.

What are self-organised teams?

Self-organised teams decide for themselves, within an agreed framework, how to organise their work, and they carry the responsibility for the result. They have a shared goal, clear roles, their own regular meetings and key figures, and they solve problems themselves before escalating them. In production, these are groups with a group spokesperson who are responsible for daily planning, quality and improvement in their area. The prerequisites are a clear framework from leadership, sufficient knowledge and tools within the team, and a step-by-step transfer of responsibility. Teams that are handed everything overnight fail; teams that grow in stages become the strongest unit in the plant.

What is an agile organisation?

An agile organisation is structured so that it can respond quickly to change: decisions are taken where the information is, teams are largely self-organised, hierarchies are flat, and strategy is reviewed in short cycles. For a manufacturing company, this does not mean converting the whole plant to Scrum. It means shortening decision paths, giving teams more responsibility, running strategy execution with short reviews, for example via OKR, and understanding leadership as setting the framework. An agile organisation in a plant is usually a Lean organisation with more self-organisation, not a break with Lean.

How do I introduce group work in production?

In stages and with a clear framework. First, the managing director and plant management define which responsibilities groups should take on and which they should not, and what role foremen and group spokespersons have. Then a level model is developed that describes what a team can and may do at each level. The introduction begins with one or two pilot groups (team development, board, group meeting, training in planning and problem-solving), and in parallel the foremen are supported in their new role as coaches, because that is where most introductions fail. After the pilot, the remaining groups follow, each at its own pace, with regular maturity assessments. I have supported this across an entire plant.

Lucyna Gorges facilitating a lean workshop in the obeya room of a large plant

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